WBL Work
Posted: Wed Jul 29, 2009 1:50 pm
In the past 2 days, I've been undertaking in some relatively intensive work with 2 launchers. First is my old Douchenator, which had a crooked barrel (because I was an idiot when assembling it 3 years ago and glued the barrel in it's fitting last) and was a pain to carry around. I already got everything needed to turn it into a compact, convinient over-under launcher that would be roughly half the length. No breech load or anything fancy, but I did get to fit in a proper]/b] schrader valve. Previously I used a tire valve with the rubber trimmed down and epoxied into the PC, but it would either leak until I plugged up the leaks or the epoxy would build up too high that I couldn't put the pump on. I even put on poorly mixed epoxy before, which started coming off in flakes and was pretty annoying. This morning, I just put the new schrader valve in as I did with the other new launcher. Simply drill a hole to 1/2", thread the valve in with pliers so it taps the hole, take it out, cover in 3 wraps of teflon thread tape, and put it back in. I expect it to have no problems for a long time, and if worse comes to worst, I can take the valve out and thread it back in with epoxy on the threads. When cutting the old cap and valve out, I also had the chance to trim down the PC by about 6" which should speed up the pumping quite a bit. I'll also be wrapping duct tape around some fittings to protect them from scratches and damage. (as the launcher is placed on concrete very often)
The second project is a launcher inspired by this design. Instead of using 2 PC's, I decided to adopt the design to a single PC small enough to be powered up quickly and to have an onboard pump for quick re-pressurizing. From recent testing, it gets almost 1 pump per PSI, which is much better than on the other launcher. Everything else is pretty typical; I have a pressure gauge and the pipes route up to a modified sprinkler valve (which I must say works excellently, but I'll need to test it with balloons later), and into the breech and barrel. The breech is unique. At first, several years ago, I created a design that was much like conventional bolt action. However, a year later (and with severe lack of progress), I realized that it wouldn't work easily due to constant stress being exerted on the seals. I decided that I wanted to find an easier method to breech loading, so I go and try to imitate the design shown above. Progress on this rolls through, and I get almost everything I need. Instead of slip couplers whose insides have to be grinded out, I used rubber couplers. I had some problems here. The hole that was cut out into the pipe was too long (since it was designed to accomodate the old bolt layout) and I'd have to get 2 couplers together and attach them. However, they had a lot of friction and were troublesome to work with so I decided I'd have to find pipe that fits over the barrel. Since the launcher above was built in Australia and uses some kind of drainage pipe, it was impossible for me to find the pipe I needed since I was using sch. 40 2" pipe.
Finally, just a few days ago and after spending a ton of time searching various Lowes' and Home Depots for the elusive piece to cover up the breech, me and my dad finally found the holy grail. It was yet another type of coupler with a pair of seals and threaded caps on each end. The pipes to be coupled go through each seal, and the threaded caps tighten them. This piece was just long enough to work with the hole drilled, and fit over the pipe pretty closely. The next step was to find weather strips to seal it up. I eventually found them at ACE hardware (along with the schrader valves) and put them in. The breech now seals relatively well and is awaiting full testing with projectiles. There is one slight difference in my design though. Instead of cutting up the coupler and have it rotate, I left the whole thing intact and simply had it slide over the opening to seal everything. The weather stripes provide very low friction so it can be opened and closed without much trouble. However, they may wear out often and have to be replaced periodically. The seals were used to limit where the coupler moves, and I left one of the caps on (the caps go very close to the pipe) to keep the coupler centered. Pictures of the system can be found here.
Later on I will get more pics and post a video of both launchers. More to come as I finish up and bring these projects from the workshop to the range and then finally, to the battlefield.
The second project is a launcher inspired by this design. Instead of using 2 PC's, I decided to adopt the design to a single PC small enough to be powered up quickly and to have an onboard pump for quick re-pressurizing. From recent testing, it gets almost 1 pump per PSI, which is much better than on the other launcher. Everything else is pretty typical; I have a pressure gauge and the pipes route up to a modified sprinkler valve (which I must say works excellently, but I'll need to test it with balloons later), and into the breech and barrel. The breech is unique. At first, several years ago, I created a design that was much like conventional bolt action. However, a year later (and with severe lack of progress), I realized that it wouldn't work easily due to constant stress being exerted on the seals. I decided that I wanted to find an easier method to breech loading, so I go and try to imitate the design shown above. Progress on this rolls through, and I get almost everything I need. Instead of slip couplers whose insides have to be grinded out, I used rubber couplers. I had some problems here. The hole that was cut out into the pipe was too long (since it was designed to accomodate the old bolt layout) and I'd have to get 2 couplers together and attach them. However, they had a lot of friction and were troublesome to work with so I decided I'd have to find pipe that fits over the barrel. Since the launcher above was built in Australia and uses some kind of drainage pipe, it was impossible for me to find the pipe I needed since I was using sch. 40 2" pipe.
Finally, just a few days ago and after spending a ton of time searching various Lowes' and Home Depots for the elusive piece to cover up the breech, me and my dad finally found the holy grail. It was yet another type of coupler with a pair of seals and threaded caps on each end. The pipes to be coupled go through each seal, and the threaded caps tighten them. This piece was just long enough to work with the hole drilled, and fit over the pipe pretty closely. The next step was to find weather strips to seal it up. I eventually found them at ACE hardware (along with the schrader valves) and put them in. The breech now seals relatively well and is awaiting full testing with projectiles. There is one slight difference in my design though. Instead of cutting up the coupler and have it rotate, I left the whole thing intact and simply had it slide over the opening to seal everything. The weather stripes provide very low friction so it can be opened and closed without much trouble. However, they may wear out often and have to be replaced periodically. The seals were used to limit where the coupler moves, and I left one of the caps on (the caps go very close to the pipe) to keep the coupler centered. Pictures of the system can be found here.
Later on I will get more pics and post a video of both launchers. More to come as I finish up and bring these projects from the workshop to the range and then finally, to the battlefield.